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Maximizing Revenue Integrity in Instrument-Rated Sites: A Guide to Identifying and Addressing Hazards – Probewell Lab

Maximizing Revenue Integrity in Instrument-Rated Sites: A Guide to Identifying and Addressing Hazards – Probewell Lab 150 150 Probewell

How to Identify Sources of Hazards While Meter Testing

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Probewell Lab | Mariana Napoli | Sales Derector
Mariana Napoli | Sales Director | [email protected]

How to Identify Sources of Hazards While Meter Testing

In today’s dynamic energy landscape, utilities are under increasing pressure to maintain peak performance while contending with aging infrastructure, rising energy demands, and unpredictable climate conditions. A critical aspect of this challenge is preventing revenue loss at instrument-rated sites, where undetected issues can lead to significant financial setbacks. Understanding the common causes of revenue loss and addressing them efficiently is vital for maintaining operational integrity and customer trust.

Identifying Key Sources of Revenue Loss

Revenue loss can stem from a variety of technical and non-technical factors. Common issues include loose connections, incorrectly installed current transformers (CTs), shorted CTs, degrading CTs, open CTs, and incorrect CT ratios. Each of these problems can create substantial discrepancies in energy measurement, leading to underbilling and subsequent revenue loss.

For example, loose connections in a transformer can cause high impedance, impairing the meter’s ability to measure power consumption accurately. Similarly, an incorrectly installed CT with reversed polarity can cause the meter to register negative power, resulting in underreported energy usage. Regular inspections, using the latest methodologies for revenue loss prevention, are essential to detect and rectify these issues promptly.

When considering the broader impact of improper installation, it’s crucial to understand how these issues manifest in different regions. In Honduras, for instance, a staggering 38% of electricity distributed through the national grid is lost due to theft and technical difficulties, contributing to annual financial deficits of approximately $646 million. Such inefficiencies not only strain the financial health of the national electricity provider but also underscore the critical need for robust revenue protection strategies (Peña Flores, 2024).

In instrument-rated sites, similar inefficiencies can arise from improper meter installations or calibration errors, leading to significant revenue leakage. As observed in Honduras, where 39% of theft-related losses come from residential consumers and 31% from industrial users, it’s evident that identifying and addressing these hazards early is crucial for maintaining revenue integrity.

Probewell Lab | Protect Against Revenu loss | CT-Rated Site Tester | Photo: John Torenidis
Probewell White Paper | Analyzing Instrument Transformer Site for Revenue Loss Prevention

Tests to Identify Risk Factors
Leading to Some Accidents:

  • Power Quality Test
  • Primary/Secondary Analysis (CT/PT Ratio)
  • CT Secondary Burden
  • Admittance Test

The importance of rutine inspections

Routine inspections are essential for preventing revenue loss. Without them, issues like tampering, meter bypassing, or equipment failure can go unnoticed, leading to prolonged periods of unreported energy usage. These inspections help identify and correct technical faults and prevent potential hazards, such as fire risks from improperly installed equipment. Leveraging insights from advanced testing techniques can greatly enhance the effectiveness of these inspections, ensuring utilities maintain both safety and efficiency.

Modern testing technologies now enable more comprehensive and efficient inspections. For instance, conducting tests directly from the meter socket rather than the test switches reduces the risk of human error and ensures more accurate readings. This method also minimizes the time a meter is out of service, addressing concerns about potential revenue loss during testing—an approach that aligns with current best practices in revenue protection strategies.

Things to take into consideration when choosing test equipment

  • Safety: Reducing hazards exposure for technicians.

  • Total time on site: Testing both the installation and the meter.

  • Test duration: A meter should be out of service for the shortest time possible. Every minute counts, especially during peak hours.

  • Ease-of-use: Equipment requiring multiple probes and connections can be tedious for the technician and could increase human error, time onsite, and time a meter is out of service.

  • Learning curve: Training on equipment, connections, and software should be short.

  • Latest technologies: State-to-the-art technologies can offer intuitive and comprehensive products.

Investing in Preventive Maintenance

Preventive maintenance and routine inspections are vital for safeguarding against revenue loss and ensuring the long-term success of utility operations. By identifying and addressing risk factors early, utilities can avoid the financial and reputational damage associated with undetected faults. Furthermore, investing in advanced testing technologies can enhance the efficiency and accuracy of these efforts, leading to better outcomes and increased customer satisfaction. Insights from revenue protection methodologies suggest that these practices are key to maintaining both operational integrity and customer trust.

References:

Peña Flores, G. (2024). The Honduran Electric Sector Debacle: 30 Years of Confusion and Fraud. ReVista: Harvard Review of Latin America. Retrieved from https://revista.drclas.harvard.edu/the-honduran-electric-sector-debacle-30-years-of-confusion-and-fraud/


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There is Always a Way to Be Better Protected while Metering Testing: Do Not Compromise Your Safety – Probewell Lab

There is Always a Way to Be Better Protected while Metering Testing: Do Not Compromise Your Safety – Probewell Lab 150 150 Probewell

There is Always a Way to Be Better Protected while Metering Testing: Do Not Compromise Your Safety – Probewell Lab

Probewell Lab | Mariana Napoli | Sales Derector
Mariana Napoli | Sales Director | [email protected]

Ensure optimal protection during meter testing: never compromise on safety

Working with transformed-rated installations is inherently risky due to the high voltage and power levels involved. Ensuring safety for metering technicians is paramount to prevent accidents and fatalities. Therefore, the continuous improvement in protection measures is essential to enhance protection and minimize risks in these environments.

Understanding the Risks

High Voltage and Electrical Hazard  

Transformer-rated installations often handle high voltages that can cause severe injuries or death upon contact. The primary risks include electrical shocks, arc flashes, and equipment failures, all of which can occur if safety protocols are not strictly followed.

Environment Factors  

Outdoor installations expose technicians to additional hazards such as adverse weather conditions, wildlife, and difficult terrain, which can complicate safe operation and maintenance procedures.

ST-3/Flex-2500 | Rogoski Coil | ST-3/XT3 | Single-phase and polyphase CT-Rated Site Tester | Probewell Connect 2.0 | Transformer-Rated Site Tester | Installation Diagram with PT and CT Accessories | Primary/Secondary Analysis | BurdenTest

Key Safety Concepts

Arc Flash and Arc Blast

An arc flash occurs when an electrical current passes through the air between conductors, releasing intense heat and light. An arc blast is the pressure wave caused by the arc flash, which can propel objects and cause sever injuries. Understanding these phenomena is crucial for implementing effective safety measures.

Personal Protective Equipment (PPE)

PPE is essential for protecting technicians from electrical hazards. This includes flame-resistant clothing, safety glasses, rubber gloves, face shields, and dielectric boots.
Proper PPE selection and usage can significantly reduce the risk of injury.

Best Practices for Safe Operations

Pre-Installation Safety Operations

Leading thorough safety checks before any work is crucial. This includes verifying the absence of voltage, ensuring grounding is in place, and inspecting tools and PPE for any damage.

Safe Work Procedures

Adhering to safe work procedures, such as maintaining safe distances from live equipment, using insulated tools, and following electrical safety standards and codes, is essential to minimize risks.

Examples and Practical Tips

PPE Usage

  • Flame-resistant clothing: Protects against burns from arc flashes.
  • Safety glasses: Protect eyes from debris, chemicals, and harmful light.
  • Rubber gloves: Provide a barrier against electric shock.
  • Face shields: Shields the face and eyes from arc flash hazards.
  • Dialectic boots: Insulate against ground potential differences.
  • Insulated tools: designed to prevent or reduce the flow of electric current from the tool to your body.

Proper Tool Handling

The use of tools specifically designed for high-voltage work, is crucial. Additionally, adopting new technologies that eliminate unnecessary wiring, significantly reduces risks and increases precision in tasks and meter testing procedures.

Tests to identify risk factors leading to some accidents:

Power Quality Test
Primary/Secondary Analysis (CT/PT Ratio)
CT Secondary Burden
Admittance Test


QUOTE

Advanced Solutions for Enhanced Safety

Dead-Front Metering Systems

Traditional transformer-rated installations require technicians to handle live components, posing significant risks. Dead-front metering testers, which isolate live parts, can drastically reduce these dangers by preventing direct contact with live electrical components.

Wireless Connectivity

Incorporating wireless connectivity into metering systems eliminates the need for technicians to handle cables directly. This not only reinforces safety by reducing the physical interaction with electrical components but also improves efficiency and accuracy by reducing through easier data collection and remote testing.

Regular Equipment Maintenance

Routine upkeeping of equipment is fundamental for ensuring long-term safety and operational efficiency. Regular inspections, repair and calibration, and servicing support, identify and address potential issues before they lead to failures or accidents. Implementing a robust maintenance schedule ensures that all metering testers and tools, are functioning correctly and safety.

Optical Pickup | Pulse Pickup | NT and WT Series Electrical Meter Tester Accessory | NT & WT Series Electrical Meter Tester Accessory | Probewell Lab

Ahead of the Curve: Embracing Safety

Preserving security in transformer-rated installations requires a wide-ranging approach that includes understating the risks, implementing best practices, and foremost, adopting advanced and tested technologies.

By equipment technicians with the right PPE, enforcing strict safety protocols, and utilising innovate solutions like dead-front metering testers and wireless connectivity, utility companies can significantly reduce the risks associated with high-voltage work.

Investing in these advanced technologies and sustaining rigours maintenance practices, not only safeguards your workface but also ensures the reliable and efficient operation of your installations.

Prioritizing safety today paves the way for a more secure and productive future in the utility sector.

References:

Tests to identify risk factors leading to some accidents:

Power Quality Test
Primary/Secondary Analysis (CT/PT Ratio)
CT Secondary Burden
Admittance Test

Tests to identify risk factors leading to some accidents:

Power Quality Test
Primary/Secondary Analysis (CT/PT Ratio)
CT Secondary Burden
Admittance Test